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Importance of Level Sensors in Different Industries

Level sensors are quite important in various industries as they have a wide range of applications. They’re commonly used in oil manufacturing plants, beverage and food manufacturing companies, and water treatment plants. They provide accuracy and precision, helping companies measure the exact amount of solid and liquid. The following blog discusses the importance of point-level sensors in more detail.

What Exactly Are Level Sensors?

Level sensors consist of any device that can be used to measure the level of a product in a particular vessel, tank, pipe or tubing. The sensors, like the non-invasive point liquid sensor, help distributors and manufacturers identify quantity of product that goes into each storage container. Point-level sensors also utilize different technologies, ranging from traditional means to gamma rays.

Importance of Level Sensors

There are many uses for point-level sensors like non-invasive point-liquid-level detectors. The primary function is to provide information regarding tank levels as a way to streamline the manufacturing processes. Companies should know how much material is in a silo or a tank to identify the amount of material needed, thereby cutting waste and getting the exact materials needed.

The robotics industry also uses point-level sensors to keep track of fluid levels. If fluid levels drop down to a certain threshold, the robotics systems can identify errors and stop operations. In the same manner, automated systems across industries rely on operations of hydraulics to identify the exact levels of oil reservoirs for maintenance and safety purposes.

Moreover, if there’s any leak in the system, the level sensor would help detect of such an issue. In this way, operations can stop before equipment fails or someone is injured. Hence, level sensors play a vital role when managing industrial operations.

Types of Level Sensors

Capacitance Level Sensors

These sensors basically use the dielectric constant (relative permittivity) in accordance with the type of the fluid. These sensors need a transmitter attached to the insulated or non-insulated rod to accurately measure the capacitance of the total material in the tank.

Pressure Sensors

As the name suggests, pressure sensors use a pressure gauge in order to measure the output of the pressure applied by a liquid in the tank. The pressure can be used to measure the column’s height above the sensor.

Laser, Ultrasonic, and Radar Sensors

These sensors have a sending and receiving unit, which can be transformed into a waveform. The wave travels through the fluid and measures the amount of time between sending and receiving. The detail over the time increment can then be used to measure the level of the product in the tank.

Conclusion

Point-level sensors have broad applications in various industries. They help manufacturers and distributors monitor the amount of product filled in each storage container. The correct type of level can significantly streamline many processes.

Looking for a level sensor? Introtek can help you find high-quality point liquid-level detectors, so contact us today!